Conference day I, Tuesday, 20 June 2023

9:00 am - 9:20 am Who is who

Learn about your peers. who else is participating in the conference

9:20 am - 9:30 am Chairperson's opening remarks

Matthias Stammler - Senior Engineer, Fraunhofer IWES
img

Matthias Stammler

Senior Engineer
Fraunhofer IWES

9:30 am - 10:10 am Challenging the applicability of ISO standarts and design assumptions for wind turbine main bearings

Dr. Edward Hart - Royal Commission Brunel Research Fellow, Wind Energy and Control Centre, UK

• Transparent deep dive into MB replacement statistics and reported damage for

~15GW of wind capacity

• Characteristics and features of real-world main bearing operational loading and conditions

• ISO equations, assumptions, and applicability in this case

• The value of turbine certification on wind farms where the MB’s failure rate is above 10% before the certified lifetime

• Roadmap for the identification of root-cause and possible solutions 

img

Dr. Edward Hart

Royal Commission Brunel Research Fellow
Wind Energy and Control Centre, UK

10:10 am - 10:50 am Failure Rates and Certification Challenges from purchase/specification to design/repair

Arne Bartschat - Group Manager Slewing Bearings, Fraunhofer IWES, Germany

• Newest Turbines Issues with early wear and early failure

• The need for transparency with OEMs

• Improving 10% Failure rates

• The need for upholding Certification Standards

img

Arne Bartschat

Group Manager Slewing Bearings
Fraunhofer IWES, Germany

10:50 am - 11:30 am Speed Networking

This is the perfect opportunity to speak directly with your peers and network. Maximize your time by participating in this interactive networking session. Don’t forget your business cards.

11:30 am - 12:10 pm REFRESHMENT BREAK AND NETWORKING


12:10 pm - 12:50 pm Bearings on floating wind turbines

• Can we use bearings designed for onshore turbines on floating ones?

• What is the effect of floating sub-structure on bearings inside the drivetrain?

• What would be the effect on main bearings?

12:50 pm - 1:30 pm A strategic dive into the industry’s lack of an international standard about grease cleanliness during operation for avoidance of hard particles lamination

Remi Stein - Wind Turbine key expert, ENGIE, France
Dr. Edward Hart - Royal Commission Brunel Research Fellow, Wind Energy and Control Centre, UK

• How hard particles lamination is detrimental to MBs

• What size of hard particle will initiate lamination for MBs in the highly variable operating conditions in wind?

• Particles nature and size characterization

• Harmonization of sampling port/sampling procedure, analyses and interpretation

• Is wear particles in grease a reliable methodology?

• Can wear particles in grease early identification allow mitigation, life “extension” and failure avoidance?

img

Remi Stein

Wind Turbine key expert
ENGIE, France

img

Dr. Edward Hart

Royal Commission Brunel Research Fellow
Wind Energy and Control Centre, UK

1:30 pm - 3:00 pm Networking Lunch

3:00 pm - 3:40 pm Bronze layers in sliding bearing systems for wind turbines produced by laser cladding technology

Dr. Hannes Freisse - Manager Laser Technology, Kugler Bimetal SA

• Kugler Bimetal SA supplies fully machined bi-metal parts for sliding bearings with bronze layers.

• Presentation of the laser cladding technology and its advantage

• Explanation of the material properties of bronze layers

img

Dr. Hannes Freisse

Manager Laser Technology
Kugler Bimetal SA

3:40 pm - 4:10 pm The Impact of Cost Cutting measures on Quality and Longevity of Bearings

Daniel Román Barriopedro - Modularization Head, Siemens Gamesa Renewables

• The impact of industry pressure to cut materials costs.

• The resulting impact on quality of materials, production processes and longevity

• Understanding the complex dynamics between quality, efficiency, and output

• Mitigating the fallout and striking the balance between reducing costs and productivity

img

Daniel Román Barriopedro

Modularization Head
Siemens Gamesa Renewables

4:10 pm - 5:00 pm Refreshment Break and Networking


5:00 pm - 5:40 pm Multi-MW Blade Bearing Applications – Advanced Bearing Design Process and Pitch Bearing Modul Development Trends

Dr.-Ing. Daniel Becker - Head of Bearing Calculation and Tools CT-BG/CAL, Thyssenkrupp

• Introduction to Blade Bearing Applications

• Advanced Calculation and Testing of large multi-MW Blade Bearing Applications ensuring Component Reliability

• Pitch Bearing Unit (PBU) || A Game Changer for Blade Bearing Applications

img

Dr.-Ing. Daniel Becker

Head of Bearing Calculation and Tools CT-BG/CAL
Thyssenkrupp

Round Table Sessions

Round Table A

5:40 pm - 6:20 pm The Impact of Cost Cutting measures on Quality and Longevity of Bearings
Daniel Román Barriopedro - Modularization Head, Siemens Gamesa Renewables
img

Daniel Román Barriopedro

Modularization Head
Siemens Gamesa Renewables

Round Table B

5:40 pm - 6:20 pm Multi-MW Blade Bearing Applications – Advanced Bearing Design Process and Pitch Bearing Modul Development Trends
Dr.-Ing. Daniel Becker - Head of Bearing Calculation and Tools CT-BG/CAL, Thyssenkrupp


img

Dr.-Ing. Daniel Becker

Head of Bearing Calculation and Tools CT-BG/CAL
Thyssenkrupp

6:20 pm - 6:30 pm Chaiperson’s closing remarks

Matthias Stammler - Senior Engineer, Fraunhofer IWES
img

Matthias Stammler

Senior Engineer
Fraunhofer IWES

7:00 pm - 7:00 pm Evening Get-Together

Join us for an informal evening get together! This is an excellent opportunity for you to meet the other attendees and make new business contacts.